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Thesis

PEK homo and copolymers via dispersion polymerisation

Abstract:

This thesis is concerned with the development of the Ketonex dispersion process in order to reliably and reproducibly produce PEKK dispersions with controlled properties, together with the modification of pre-existing process parameters to achieve a range of particulate PAEK copolymers. Specific emphasis was placed on industrial considerations, pre-commercial scale-up and addressing potential materials applications.

Chapter 1 explores well established methods for the production of PAEKs by both nucleophilic and electrophilic routes. General materials properties are described, and structure-property relationships are discussed.

Chapter 2 describes in detail the process parameters associated with the Ketonex dispersion process. Parameters are discussed on a laboratory scale and are related to scale-up, industrial and commercial considerations.

Chapter 3 evaluates the production of PEKKs with a range of T:I ratios by the dispersion process. The PEKKs are analysed using a range of techniques and are compared to literature data for process evaluation.

Chapter 4 discusses the theory behind the action of the benzoic acid dispersant used in the dispersion process, which results in the production of fine particulate PEKK. A hypothesis involving the nucleation of polymerisation by aluminium benzoate is proposed.

Chapter 5 demonstrates how the dispersion process can be modified to produce a range of PAEK copolymers. The incorporation of imide and sulfone co-monomers are evaluated in detail, while a selection of alternative monomers undergo preliminary evaluation.

Chapter 6 addresses an epoxy toughening application. Amine end-capped PAEKs are produced by the dispersion process by in situ functionalisation. A protected end-capper is devised, its attachment and deprotection confirmed through a model compound approach and is successfully applied to the polymerisation system.

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Institution:
University of Oxford
Division:
MPLS
Department:
Chemistry
Department:
Oxford University and Ketonex Ltd
Role:
Author

Contributors

Institution:
University of Oxford
Division:
MPLS
Department:
Chemistry
Department:
Oxford University
Role:
Supervisor
Role:
Supervisor


DOI:
Type of award:
DPhil
Level of award:
Doctoral
Awarding institution:
University of Oxford


Language:
English
UUID:
uuid:01b22a84-6a62-4f6e-94e0-3489ee05f172
Deposit date:
2016-02-23
ARK identifier:

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